Instrument Air Consumption Estimator

Instrument Air Consumption Estimator

Continuous + intermittent demand · diversity · compressor sizing

Continuous Devices

Constant-bleed devices (positioners, controllers) consuming a steady SCFM.

Intermittent Devices

Cycle-based devices (solenoids, damper actuators): volume per actuation × cycles per hour, converted to average SCFM.

Sizing Factors

0–1: fraction of intermittent devices assumed to cycle at once. 1 = worst case.
Typical 20–25%. Applied on top of total demand.

Result

Add your continuous and intermittent devices, set the diversity factor and compressor margin to get the total instrument-air demand in SCFM and Nm³/hr, a per-device breakdown and a suggested standard compressor capacity

Continuous devices such as valve positioners consume air constantly and usually dominate the total, while solenoid valves draw air only when they actuate, so their demand is averaged from volume per cycle and cycle frequency. The diversity factor matters: assuming every intermittent device fires simultaneously oversizes the compressor, while a realistic factor gives sensible peak sizing — but set it conservatively for critical systems. The margin then covers leakage, future additions and receiver recovery. Reference-library values are typical figures only; confirm actual consumption against each device datasheet, since a leaking positioner alone can consume far more than expected. Finally, capacity is not the whole story — instrument air must also meet a dryness, particulate and oil-content class per ISO 8573-1 (a common target is roughly Class 2 oil, Class 3 particulate, with a dew point well below the lowest ambient temperature), because wet or dirty air damages instruments regardless of how much of it you have.

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